Tuesday, July 17, 2012

This is the locomotive diagram drawing from archives of the Soo Line historical society.  It was published as supporting material in an article.  It was most helpful in the tender construction as it gives a number of important dimensions, in particular the tank.  
Symmetry is the key to laying out the side of the tender.   I learned about the advantages of symmetry when learning how to draw with CAD, if you could define symmetries you only need to draw a portion of the object and then fold it to get the whole image.  In the case of the tender side I identified a symmetry about the center of the rear tank wall.  I folder a paper and then drew half the tank carefully marking the locations of the fold lines for the bunker return, front, side and rear.  I then cut out the outline.  The above photo shows the folded template.
I used .005 brass sheet for the sides of the tender tank.  I sliced off a piece just a little wider than the template.  I sprayed it black with the intention of marking the outline of the template on the painted surface.  To hold the template in position while tracing I choose to use rubber cement to bond the template to the metal.  Since it was bonded I decided to skip the tracing and I just cut close to the template with shears, filing to the finished edge.
Here is how the sides looked after they were cut out and before folding.  The next step was to fold up the sides.  This is tricky as you need to fold both sides in the same sequence and from the same direction to keep the whole assembly the same size.  I folded from the front corners backward toward the rear corner.  I tightly clamped a straight edge against the surface of the sheet aligned on the fold lines and then bent the metal up.  Working slowly and carefully is the name of the game.  This is what the folded up tank appeared like when I was done.


Sunday, July 15, 2012

Tender is completed.  This has been really fun, a lot of retries were required to get parts fabricated, soldered in place and aligned.  Learned how to solder with both the iron and resistance unit, each has there usefulness during construction.  I did not do detailed photos of the construction as I had no idea of what might work and what would not but I will post what I did take with some comments.  The last step will be applying the Micro Mark rivet decals, I ordered them today.

David